SSCH110-5000/12000 110kW Motor Test Dynamometer Test Bench System – High-Precision, Integrated Testing Solution (High-End Verification Platform for New Energy and Industrial Motors)

1. Why choose our test bench?

We offer you more than just a set of equipment; we provide a complete turnkey solution designed to accelerate your R&D, improve product quality, and minimize the integration risks and long-term operating costs of your testing systems.

1) Exceptional accuracy and data reliability: The system’s core measurement units (such as the Yokogawa power analyzer and high-precision torque flange) meet the industry’s top standards, ensuring an impeccable data foundation for your certification and R&D.

2) "Out-of-the-box" turnkey system: The system has all subsystems such as dynamometer, power analysis, data acquisition, and environmental simulation pre-integrated, avoiding complex multi-supplier integration work and greatly shortening the installation and commissioning cycle.

3) Full-condition simulation capability: The high and low temperature environment chamber, ranging from -40°C to +150°C, can accurately simulate the real operating conditions of vehicles under various extreme climates, ensuring the reliability of products in any environment.

4) Modular design and future scalability: Upgrade needs were considered from the outset, making it easy to expand power, add test channels, or adapt to new test standards in the future.

5) Global supply chain and technical support: Core components (such as ABB, Yokogawa, and LEM) are sourced from leading global brands, ensuring superior performance and global serviceability. We provide comprehensive installation and operation training, as well as remote technical support.

2. 110kW Motor Performance Test Bench Core Component Configuration

Note: All custom parts (such as bases, brackets, and protective covers) are professionally designed and manufactured by our company to ensure optimal system compatibility and mechanical stability.

3. SSCH110-5000/12000 110kW Motor Test Dynamometer Test Bench System Technical Specifications

4. SSCH Series Motor Test Dynamometer Test Bench System Model List

5. 110kW Motor Test Dynamometer Test Bench System Advantages

1) High-precision testing: Core components are selected from internationally renowned brands, and key testing devices such as power analyzers and torque flanges meet the industry's high precision standards, adapting to the parameter acquisition requirements of 110kW motor testing, with small data errors and high reliability.

2) With comprehensive configuration and functions, it integrates a complete system including dynamometer, frequency converter, measurement and control, data acquisition, and temperature control. Paired with a high and low temperature environment chamber, it can complete full performance testing of 110kW motors without the need for additional auxiliary equipment, covering all testing scenarios.

3) Intelligent and convenient operation: The high-end industrial computer is equipped with an automated operating condition control unit, the operation interface is intuitive, the UPS power supply ensures the stability of equipment and data storage, reduces the intensity of manual operation, and greatly improves the daily testing efficiency of 110kW motor.

4) Highly customizable and adaptable: Non-standard customized brackets, bearing housings and other components are designed for the testing needs of 110kW motors. Combined with cast iron plates and shock absorbers, the test vibration interference is effectively reduced. The equipment layout is reasonable, and the later maintenance and component replacement are more convenient.

5) Wide range of environmental adaptability: The high and low temperature environment chamber and temperature control system accurately simulate extreme temperature and humidity conditions from -40℃ to +150℃. The flow rate and pressure can be flexibly adjusted to meet the performance verification needs of the 110kW motor in various complex environments.

6) High stability and high durability: Core components are selected from international top brands such as ABB, Yokogawa, and LEM, while domestic components are produced by high-quality companies in the industry such as Seelong. The supply chain is mature, the overall failure rate of the equipment is low, the service life is long, and it is suitable for industrial-grade high-frequency testing.

6. 110kW Motor Test Dynamometer Test Bench System Application Areas

1) New energy vehicle drive motors: For 110kW drive motors used in passenger cars and light commercial vehicles, we have completed characteristic curve testing, efficiency MAP plotting, temperature rise testing, and durability assessment, meeting the testing requirements of mainstream power ranges for new energy vehicle motors.

2) Industrial and Servo Motors: We provide product acceptance testing (FAT) and type testing for 110kW industrial motors such as fans, pumps, and machine tool spindles to ensure the quality of industrial motors leaving the factory and meet the motor testing standards for industrial production equipment.

3) Motors for construction machinery/special vehicles: Test and verify the performance and reliability of 110kW motors for construction machinery and special vehicles under complex working conditions such as high load and frequent start-stop, to adapt to the harsh use scenarios of engineering operations.

4) Research and education institutions: Provide high-precision hardware-in-the-loop testing platforms for research on 110kW motor design, control algorithm optimization, and new material applications in universities and research institutes, supporting scientific research and talent training in the field of motors.

7. New Energy Motor Test Dynamometer Bench System Reference Standards

1) GB/T 18488.1-2015 Electric vehicle drive motor system - Part 1: Technical requirements

2) GB/T 18488.2-2015 Drive motor system for electric vehicles—Part 2: Test methods

3) GB/T 1032-2012 Test procedures for three-phase induction motors

4) GB/T 28046.3-2011 Road vehicles—Environmental conditions and testing for electrical and electronic equipment—Part 3: Mechanical loads

8. Delivery and After-sales Service

Delivery services

1) Standard model: Ships within 90 days (including pre-testing before delivery to ensure quick installation upon arrival).

2) Customized models: Delivery in 90-120 days, covering international logistics and distribution to major regions worldwide including Europe, America, Southeast Asia, and the Middle East (sea / land transportation options available, including secure packaging and moisture-proof and rust-proof treatment).

3) Supporting services: We provide complete CE and ISO certification documents and certificates of origin, and a dedicated logistics specialist will follow up throughout the process to assist with customs clearance and ensure the safe and timely delivery of large equipment to the site.

​After-sales support

1) Warranty commitment: 1-year warranty on core components (dynamometer, torque flange), lifetime maintenance; free troubleshooting and repair services during the warranty period, excluding damage caused by human error.

2) Technical support: 24/7 bilingual (English and Chinese) service, response time ≤ 4 hours

3) Installation, commissioning, and training services: The user is responsible for on-site basic installation. Seelong will dispatch two professional technicians to provide on-site guidance (including equipment positioning and calibration, and pipeline / line connection specifications); equipment commissioning will be handled entirely by us (including power-on testing, parameter calibration, and system linkage testing); 5 days of free professional operation training will be provided (covering equipment operation, parameter settings, daily maintenance, and troubleshooting) to ensure that operators are proficient in using large-scale equipment.

4) Remote service: Supports remote debugging via computer, system upgrades, and modular solution configuration guidance, quickly resolving technical issues during use and minimizing downtime losses.

9. FAQ

Q: What's the minimum order quantity for our cooperation?

A: We support small trail order of 1 pcs for stock products.

Q:How can I learn more about the products?

A: Please leave your email and we will send you your electronic sample book.

Q: What's your payment term?

A: Normally 40% T/T deposit, pay in full before shipment.

Q:What's the lead time for my orders?

A: Dynamometers production cycle is 6-8 weeks, sensors production cycle is 2-3 weeks, other products please contact with us.

Q: How do we get the overall solution of the test bench?

A: Leave us your email, our technical staff will communicate with you about the detailed plan.

Q: Can I come to visit your factory?

A: Sure, you are always welcomed to have a visit.

10. Our Certificates